The safety production of the feed factory should be based on the policy of "safety in production, production must be safe", and safety first and prevention should be the main priority. Li Tongxiang, production director of the Jiangxi area of CP Group, has collected and sorted out 100 safety hazards in the feed factory for your reference.
100 common safety hazards in feed mills
serial NO. | content | Classification |
1 | The opening direction of the workshop evacuation door is incorrect (opening to the evacuation direction); | safe evacuation |
2 | The door of the crushing room is opened in the wrong direction (towards the evacuation direction); | safe evacuation |
3 | The workshop emergency lighting system and evacuation indication signs are incomplete; | safe evacuation |
4 | The equipment layout in the workshop is too tight, and there is no safe evacuation channel; | safe evacuation |
5 | The evacuation assembly point is not clear, and the drills are not frequent; | safe evacuation |
6 | The workshop hoist is not equipped with explosion-proof vent; | Dust proof and explosion proof |
7 | The dust in the production area is not cleaned up in time; | Dust proof and explosion proof |
8 | There is dust overflow at the pulse discharge port; | Dust proof and explosion proof |
9 | The dust explosion-proof vent is not led to the outdoors; | Dust proof and explosion proof |
10 | The employees in the dust workshop do not wear anti-static work clothes; | Dust proof and explosion proof |
11 | The damage of dust removal and explosion-proof equipment is not restored in time; | Dust proof and explosion proof |
12 | No on-site dust concentration detection by a third party; | Dust proof and explosion proof |
13 | The workshop equipment and pipelines are leaking and leaking seriously; | Dust proof and explosion proof |
14 | The dust collector does not adopt explosion suppression and explosion proof measures; | Dust proof and explosion proof |
15 | Explosion-proof motors, explosion-proof electrical appliances and switches are not used in the basement; | Dust proof and explosion proof |
16 | The hoist is not equipped with explosion-proof film and anti-deviation detection device; | Dust proof and explosion proof |
17 | The hoisting barrel is not bridged; | Dust proof and explosion proof |
18 | No real-time monitoring alarm instrument and alarm device for dust concentration are installed; | Dust proof and explosion proof |
19 | The key equipment bearings are not equipped with temperature detection devices; | Dust proof and explosion proof |
20 | The motor in the crushing room is not explosion-proof and dust detection device; | Dust proof and explosion proof |
twenty one | The connection of motor flange and ventilation duct is not connected with anti-static bridge; | Dust proof and explosion proof |
twenty two | The chute is damaged, and the lighting is not explosion-proof; | Dust proof and explosion proof |
twenty three | There is no dust explosion emergency plan or no enhanced drill; | Dust proof and explosion proof |
twenty four | Establish and improve the dust cleaning system; | Dust proof and explosion proof |
25 | Lack of dust source warning signs; | Dust proof and explosion proof |
26 | The wiring of explosion-proof equipment is not standardized; | Dust proof and explosion proof |
27 | The lubrication of mechanical equipment is not in place, and the electrical equipment is running over temperature; | Dust proof and explosion proof |
28 | The noise in the workplace exceeds the standard, and the dust has not been checked; | Dust proof and explosion proof |
29 | Equipment, facilities, bridges, beams, hoods, etc. have heavy dust accumulation and are not cleaned regularly; | Dust proof and explosion proof |
30 | Failure to build a security management organization or an unsound network; | manage |
31 | Failure to formulate or implement a safety production responsibility system; | manage |
32 | Incomplete security documentation; | manage |
33 | The three-level safety education for employees is not perfect; | manage |
34 | The dust explosion-proof safety management system and safety operation procedures have not been formulated; | manage |
35 | The practitioners have not received dust explosion prevention training; | manage |
36 | The management of limited space operations is not strict, and the approval process is not implemented; | manage |
37 | Failure to carry out on-site inspection and inspection of occupational disease hazards as required; | manage |
38 | Failure to conduct occupational health examinations for employees exposed to occupational diseases as required; | manage |
39 | Stoker workers, forklift workers, electricians, electric welding and other special operators are employed without a license; | manage |
40 | Incomplete investigation records of safety hazards; | manage |
41 | Special equipment such as elevators, forklifts, boilers, pressure vessels and pipelines has not been filed; | manage |
42 | No lightning protection, anti-static test report; | manage |
43 | The number of emergency plan drills is not enough, at least twice a year; | manage |
44 | There is smoking in the factory area; | manage |
45 | Occupational disease on-site evaluation is required, and on-site notification is incomplete; | manage |
46 | Incomplete labelling of hazardous locations; | manage |
47 | Insufficient safety hazard investigation and equipment maintenance cycle; | manage |
48 | Corrosion of compressed air tanks, inspection of safety accessories, and overdue verification; | manage |
49 | On-site safety signs and occupational health signs are not perfect; | manage |
50 | The approval and management of post hot work is not perfect; | manage |
51 | It is necessary to implement various measures of the Law on the Prevention and Control of Occupational Diseases and strengthen the management of occupational disease prevention and control. | manage |
52 | Lack of "three simultaneous" procedures for project construction safety facilities, and "three simultaneous" procedures for safety production and occupational health are required to suspend production, and resume production after completing the evaluation of the current status of production safety; | manage |
53 | The clean-up process is not developed and implemented and the implementation is not in place. | manage |
54 | The dust-proof and dust-removing system needs to be strengthened, and the damage has not been recovered in time | manage |
55 | Incomplete protection of employees against dust and occupational health; | manage |
56 | Safety tri-simultaneity is not carried out; | manage |
57 | The labor protection configuration of workers on the job site is not perfect; | manage |
58 | Incomplete records of daily safety inspections; | manage |
59 | Incomplete inspection records of dust collector equipment; | manage |
60 | Hazard investigation records have not been prepared. | manage |
61 | The person in charge of the project in the safety hazard rectification form has not signed; | manage |
62 | Safety training requires all staff not to attend, and no regular examination results are recorded; | manage |
63 | Outsourced migrant workers fail to conduct regular health check-ups; | manage |
64 | There is a risk of falling in the conveyor area of the production area, and there is no eye-catching warning sign; | manage |
65 | When cleaning, repairing, and maintaining rotating equipment, the "brake and lock" system is not strictly implemented; | manage |
66 | Cleaner production is not carried out, environmental protection facilities are not perfect or operate abnormally, and it is easy to be complained; | manage |
67 | Lack of hazard warnings; | manage |
68 | The workers on the job posts have not perfected occupational health protection and occupational health examinations; | Labor protection |
69 | The practitioners do not wear and properly wear protective equipment; | Labor protection |
70 | Some labor insurance supplies are incomplete, and the system for receiving them is not perfect; | Labor protection |
71 | The purchase of labor protection products is unqualified, and the products with qualifications and production licenses are not purchased; | Labor protection |
72 | Factors affecting occupational disease hazards in the workplace have not been tested and filed; | Labor protection |
73 | The placement of items does not meet the safety requirements, and the placement management is not implemented. | On-site management |
74 | Insufficient protection for climbing operations; | On-site management |
75 | The warehouse stacking position is too high and there is no danger sign; | On-site management |
76 | Forklifts must have fire caps, and delivery vehicles must be limited to one person entering the factory; | On-site management |
77 | Oxygen cylinders and acetylene cylinders are placed too close; | On-site management |
78 | Abandoned equipment and sundries (waste woven bags) in the workshop have not been removed from the site; | On-site management |
79 | Mechanical safety protection is not in place; | On-site management |
80 | The wires in the warehouse are not threaded, flammable materials are stacked under the distribution box, and the passage is blocked; | On-site management |
81 | Excessive storage of diesel and animal and vegetable oils; | On-site management |
82 | Insufficient fire separation distance for diesel and oil storage; | fire |
83 | The fire hydrant in the warehouse is corroded, and the door is blocked by debris; | fire |
84 | Incomplete fire hydrant fire hose and fire hydrant; | fire |
85 | The management of fire extinguishers is overdue and the inspection is not in place; | fire |
86 | The fire protection acceptance has not been filed or has not passed the acceptance and has been put into use; | fire |
87 | There is no water or insufficient water pressure in the fire pipes; | fire |
88 | The fire hydrant system, sprinkler system and fire detection and alarm system do not work; | fire |
89 | The fire passage in the factory area is blocked; the fire climbing work surface is limited; | fire |
90 | Inadequate fire safety signs and fire-fighting equipment in the warehouse; | fire |
91 | The configuration of fire fighting equipment is incomplete and the inspection is not in place; | fire |
92 | Lack of fire emergency power supply (generator), emergency lighting fixtures are defective and not explosion-proof; | fire |
93 | The wires in the workshop are not armored, and the rodent damage is serious; | electricity |
94 | The laying of sockets in the working area does not meet the requirements of explosion-proof specifications; | electricity |
95 | The mobile device does not implement "one device, one gate, one protection"; | electricity |
96 | The electric fans used in the workshop are not explosion-proof; | electricity |
97 | The production site has many temporary lines and is not standardized; | electricity |
98 | Mobile electrical appliances have not been tested for insulation resistance; | electricity |
99 | Some equipment electrical circuit protection pipes are damaged; | electricity |
100 | The lightning protection grounding test has not been carried out, and a qualified test report cannot be provided. | electricity |
